Plastic Injection Molding
GSTAR Mould operates 208 injection molding machines ranging from 30T to 350T, supporting industries like medical, optics, automotive, and consumer electronics. We process a wide range of materials, including ABS, PC, POM, PEI, COC, and COP, ensuring stable and consistent product quality.
Why choose GSTAR for injection molding?
GSATR Mould is your trusted partner in injection molding services, providing expert guidance throughout the entire plastic component manufacturing process. We offer a range of production solutions tailored to deliver the most efficient and cost-effective results for your plastic parts. With years of industry experience, our team is equipped to evaluate multiple manufacturing options to ensure your products meet the highest standards in form, fit, and function.
Offering end-to-end plastic manufacturing services—from initial consultation to final product—these injection molding solutions ensure precision and efficiency at every stage. Whether you need a few thousand parts or several million, the process is optimized to deliver reliable, high-quality results for every project. Trust expert injection molding support to bring your next plastic component to life with confidence.
Custom Plastic Injection Molding Company Meets Your Unique Requirement
At GSTAR Mould, we bring over 20 years of expertise in designing and manufacturing high-precision plastic molds. Equipped with advanced German and Japanese machinery, we achieve ultra-precision up to 0.02μm. We offer one-stop customized solutions, covering mold design, production, testing, and validation.
Our Plastic Injection Molding Services Include
- Precision molding workshops (Class 10K cleanroom)
- Monthly production capacity of 50 million pieces
- Rapid mold flow analysis and small-batch trial runs
- Strict quality inspection (Agilent spectrophotometer, 3D measuring systems)
From single prototypes to large production runs, our expert team ensures every part meets strict dimensional and cosmetic standards.
Classification of One-Stop Injection Molding Solutions
The precision injection molding services are categorized based on the characteristics of the molding process as follows:
Standard Plastic Molding
Two-Color Molding
Insert Molding
Overmolding
Silicone Molding
Multiple Purpose Adaptation: Injection Molding Plastic Parts
GSTAR Mould has the capability to use injection molds to produce a wide range of custom plastic parts, each tailored to specific requirements. Whether it’s for automotive, consumer electronics, or any other industry, we can craft plastic components that are not only high in quality but also perfectly suited for their intended purpose.
Injection Molding Materials
Plastic Materials
- Impact resistant: ABS, PMMA, PVC, PE, PC
- Cosmetic: ABS, PC, HIPS
- Wear-resistant: POM, PEEK, UHMW
- Dimensional stability: PBT, ABS, HIPS, PPS
- Cost-efficient: PP, HDPE, LDPE
- Rubber like: TPU, TPE, Silicone
- Chemical resistance: PEEK, PP, PBT, PA, PE, LDPE
Additives and Fibers
- UV absorbers
- Colorants
- Glass fibers
- Plasticizers
- Flame retardants
Composite Materials
- Glass Fiber Reinforced Plastics (GF-PP, GF-PA, etc.)
- Carbon Fiber Reinforced Plastics
Large-Scale Part Manufacturing Capability
How do I know if injection molding is right for me?
Likewise, the cost per piece declines with increased quantity.
What if I don’t need thousands of parts?
Injection Molding Capabilities
Our injection molding capabilities are engineered to meet the highest technical standards, delivering precision and reliability for a wide range of industries. Below, you’ll find detailed technical specifications to help you quickly determine if our capabilities align with your project needs.
Our advanced injection molding equipment with clamping force up to 2800 tons enables us to manufacture large-scale plastic parts up to 1800mm in length, meeting the demands of industries such as automotive, home appliances, medical enclosures, and industrial equipment. Even for oversized parts, we maintain tight dimensional tolerances and surface finish standards, ensuring consistent quality in both appearance and performance.
Maximum Part Size
The maximum part size we offer is 1800×1200×500 mm or 70.9×47.3×19.7 in.
Minimum Part Size
The minimum part size we offer is 1×1×1 mm or 0.039×0.039×0.039 in.
Part to Part Repeatability
The part-to-part repeatability we provide is +/- 0.05mm or +/- 0.002 in.
Mold Cavity Tolerances
We manage +/- 0.003 mm or +/- 0.0001 in mold cavity tolerances.
Available Mold Types
We offer premium steel and aluminum molds with the service life of 1000 cycles, 5000 cycles, 30,000 cycles, 300,000 cycles, and over 1000,000 cycles.
Machines Available
Our machines include single-cavity, multi-cavity, and family molds, with press tonnage ranging from 50 to 2800 tons.
Secondary Operations
We offer a wide range of secondary operations, including mold texturing, engraving, threaded inserts, printing, painting, plating, welding, transfer printing, and basic assembly.
Inspection and Certification Options
Our inspection and certification include First Article Inspection, ISO 13485, ISO 9001, and IATF 16949.
What is Included
1) 1-2 days for DFM(Design for manufacturability)
2) 2-3 days for mold 3D design
3) 3.5-5 weeks for tooling and sampling
4) 5-10 days for 1K-5K production
Yes, you can. if it is a mold making or molding problem, we will take care of it. If it is a part design change, the cost will be on you, so we propose to do a prototype to verify the design before mold making if you are not so sure about the part design.
For contract molding project, injection mold cost is always a one time charge,we provide lifetime mold maintenance free of charge.
Definitely yes, but note the mold cost will be different for export mold since we naturally want to win the molding orders by a much lower mold cost or even no profit as we can count on consistent molding orders.
