3D Printing Prototyping
Create and customize. Streamline and save. Break down design barriers and scale your business with RJCmold 3D printing services. Get instant online quotes on parts in over 80 metal and plastic materials. ISO 9001:2015, ISO 13485 and AS9100D certified.
3D printing for plastic manufacturing parts.
For small batch projects—typically in the hundreds rather than thousands or millions—3D printing offers a highly cost-effective solution. Professionally printed parts are fully functional and widely used across various industries.
When comparing 3D printing and injection molding, both cost and return on investment (ROI) are key considerations. 3D printing is generally more economical for low-volume production, while injection molding is better suited for mass production. Additionally, 3D printing tends to be more advantageous when producing larger parts—such as those roughly the size of a loaf of bread—due to its flexibility and lower tooling costs.
3D Printed Parts for Plastic Product Fabrication
3D printed parts offer multi-color, multi-material capabilities and exceptional versatility. The additive manufacturing process builds parts layer by layer, creating precise three-dimensional structures directly from digital designs. Guided by computer-aided design (CAD), 3D printing enables you to produce highly accurate components—ideal for prototyping or custom production from the ground up.
Our 3D Printing Capabilities
SLA (Stereolithography)
High-resolution resin printing ideal for detailed appearance prototypes.
SLS (Selective Laser Sintering)
Strong, durable nylon parts perfect for functional testing and assembly.
MJF (Multi Jet Fusion)
Fast, scalable production of consistent nylon prototypes.
FDM
Cost-effective thermoplastic models for basic form and fit validation.
Advantages of 3D Printing
Building parts layer-by-layer brings about many benefits that open up design possibilities that were previously unachievable through traditional processes like injection molding, machining, or casting.
- Complex, organic geometries with limited impact on part cost
- Consolidation of multi-component assembly into a single part
- No upfront tooling costs
- Fast production for parts within 24 hours
- Internal features for advanced heat transfer and flow applications
Using our 3D printing technology, our knowledgeable staff make and print 3D parts from a variety of file types.
Our artisans yield detailed models of prototype parts, consumer-ready products, and medical models taken from medical imaging. 3D printed parts also have the added value of designing the product as one whole part opposed to the assembly that injection molding may require. Each piece is different. Deciding on the correct processes is part of our expert service and years of experience. IMS guides you through the decision-making process.
What is 3D Printing?
3D printing is an advanced additive manufacturing process that builds physical objects layer by layer based on digital 3D CAD (Computer-Aided Design) models. Common applications include prototypes, visual models, functional production parts, 3D-printed molds, and jigs and fixtures for injection molding. At Integrated Molding Solutions, we can produce parts with a maximum build size of 10 x 9.9 x 7.9 inches.
Additionally, 3D printing allows for the creation of complex internal channels and cavities that are often impossible to achieve with traditional milling or tooling in a single piece. PolyJet (PJET) 3D printers work by jetting microscopic droplets of photopolymer resin to form ultra-thin layers. Each layer is cured and hardened by ultraviolet (UV) light, building the part layer by layer with high precision. Once the print is complete, all support materials are carefully removed to reveal the final part.
The precision quality for a 3D printed part can hold the same precise variances, intricate design geometrics, and quality trait aesthetics.
PolyJet 3D printing enables high-precision, custom parts by using UV light to cure photopolymer resins layer by layer through a digital light synthesis process. This advanced technique produces parts with exceptional detail and accuracy. Our 3D printing systems deliver smooth surface finishes that closely resemble production-grade quality, making them ideal for both functional prototypes and end-use components.
3D Printing General Tolerances & Design Guidelines
To ensure your designs are optimized for manufacturing, we have outlined general tolerances and design guidelines below. These recommendations will help you achieve the best possible results for your 3D printed parts.
Our 3D printing processes adhere to the following general tolerances unless otherwise specified. These tolerances apply to parts before secondary finishing or post-processing.
Description | Tolerance Notes |
Part Size | We can accommodate parts up to 500mm x 500mm x 500mm without splitting or bonding. |
Minimum Feature Size | Typical range: 0.5mm – 1.5mm (depending on material and technology). |
Minimum Wall Thickness | Typical range: 0.5mm – 1.0mm (may vary based on material and part geometry). |
Clearance Between Features | Recommended minimum: 0.5mm for moving parts or assemblies. |
Tips：For tighter tolerances or specific requirements, please contact our team for customized solutions.
Turn your ideas into prototypes faster. Contact us for a quote today!
Case Studies Of 3D Printing Prototyping Solutions
- Appearance verification models
- Functional testing prototypes
- Structural assembly validation
Customer Review:
- Precision in size and dimensions
- Durable and flexible nylon material
- Ideal for intricate designs
- High-quality 3D printing results
Advantages of prototyping and 3D printing
Prototyping and 3D printing offer key advantages that help businesses accelerate innovation and improve product quality.
Cost Efficiency
3D printing reduces tooling costs and minimizes the financial risk of early-stage product development, especially for small batches.
Experience
Years of working in the plastic mold sector have honed our ability to deliver high standard parts for diverse applications.
Design Excellence
Rapid prototyping significantly shortens the time from design to physical model, enabling quicker testing and iteration.
Efficiency
Rapid prototyping significantly shortens the time from design to physical model, enabling quicker testing and iteration.
